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A fully automated aseptic cold-filling intelligent production line has the following core configurations:
Aseptic Cold-Filling Process: Utilizes a three-in-one aseptic machine (rinsing, filling, capping) compliant with the latest national standards, equipped with automated CIP (Clean-in-Place) and SIP (Sterilize-in-Place) systems. The core filling area achieves ISO 5 cleanliness, reducing manual intervention points to less than five, completely eliminating secondary contamination.
High-Precision Flexible Filling Valve: Customized gravity and time-controlled valves are designed for the mineral-rich characteristics of natural mineral water, incorporating a built-in water hardness adaptive algorithm. When high TDS (Total Dissolved Solids) is detected, the system automatically extends the CIP alkaline washing time, effectively preventing scale buildup on the filling valve and enabling second-level flexible switching between multiple bottle sizes.
Intelligent Quality Control and Traceability: Integrates an online conductivity monitoring module and an X-ray level detector, providing real-time feedback on water quality and level; a bottle-based coding traceability system allows consumers to scan codes to view cleaning and sterilization records, enhancing brand transparency.
Digital Operation and Maintenance Hub: The entire line is connected to the central ERP system, enabling real-time display of OEE (Overall Equipment Efficiency) data, automatic energy consumption analysis, and predictive maintenance reminders, transforming experience-driven operations into data-driven operations.
