The core configuration of the fully automated vertical popcorn packaging production line is as follows:

Intelligent Metering System: Employs a 10-head computer-controlled combined scale, coupled with a Z-type elevator, to achieve non-contact feeding. Through algorithm optimization, the weight accuracy of a single 118g (4oz) serving of popcorn is controlled within ±1g.

Flexible Conveying Technology: Considering the fragile nature of popcorn, a flexible guide channel is added between the elevator and the packaging film forming unit, and the drop height is optimized, reducing the popcorn breakage rate from 5% to below 0.5%.

High Barrier Packaging Solution: Uses matte BOPP/PE composite film, coupled with a servo film pulling system, ensuring clear sealing patterns and excellent airtightness. It also integrates a nitrogen-filling module to replace the air inside the bag before sealing, extending shelf life and maintaining a crispy texture.

Data Interconnection: The equipment is connected to the cinema’s central ERP system, uploading hourly output, packaging material consumption, and fault codes in real time, enabling “single-store inventory early warning” and “remote fault diagnosis.”